Canoe


The forms
You actually build the canoe upside-down on these forms. Eventually once all the strips are glued in place, you lift the canoe off these forms.

Cutting the forms
The forms are spaced about 1' apart, and the canoe is 15' long, so you need about fifteen. I cut them out of 5/8" MDF.

Ends of the cedar strips
Strips are 16' long, and 1/4" x 3/4", with bead and cove router edges. Wood is western red cedar.

Canoe building selfie
A bunch of strips have been laid and glued.

More stripping
This process takes a while because you can only lay a few strips at a time before waiting for the glue to dry.

Getting to the "football"
The last few strips are called the "football" because of the shape. Note the blue chalk line. I will lay all the strips for half the canoe and then cut straight along this line.

All the strips are laid

The Stems
Glueing on the stems (end pieces). The wood is black walnut. Once glued on, they get shaped to make a nice clean end on the canoe.

Getting ready for fiberglass
Once all the strips are glued and stems are shaped, you give the whole thing a nice sanding to get it real smooth.

All sanded and ready for fibreglass

Fiberglass
This will make sense with the next few photos. This is the fibreglass. Literally, a big sheet of glass fabric. The fibreglass and epoxy is what seals the canoe and gives it strength.

Epoxy
Note that the epoxy turns the fibreglass clear when it is applied.

Outside done (mostly)
The outside of the canoe fully glassed and epoxied. Note that you cannot see the fibreglass anymore.

Time for the inside
Canoe has been lifted off the forms, and now gets prepped for glassing the inside.


Glassing the inside
Same process for the inside. Fibreglass cloth and epoxy.

Close-up of epoxy going on the glass
Note how the glass disappears under the epoxy.

Sanding
Once all the epoxy is cured, the whole canoe gets a good sanding to prep it for varnish.

Glueing on the gunnels
The canoe is leaning under the weight of all the clamps. Each gunnel has an inside and outside component.

Gunnels added
All gunnels and trim is installed, sanded and ready for varnish and oil.

Varnished
Looks much better with the varnish.

Done

Finished
Canoe was finished on Divine Mercy Sunday, 2007.


Easy to carry
Weighs 50 lbs, and easy to carry.



The launch
Paddles like a dream.

La Verendrye, Quebec
This was on my second trip with the canoe, summer of 2007, in La Verendrye, Quebec.

Good fishing boat
A nice boat to fish out of. Caught this pike in Temagami. I let him go immediately after this photo, and he happily swam away (probably only to get caught again).
Also in Quetico
Handles waves like a champ.






























